Label Flex R1
(Semi Servo)

Label Flex R1(Semi Servo)

ENGINEERED FOR ACCURACY. BUILT FOR PERFORMANCE.

Label Flex R1(Semi Servo) highlights solutions designed to deliver consistent quality, operational efficiency, and dependable performance in demanding production environments. Developed with a strong focus on precision engineering and advanced technology, these systems ensure smooth operation and reliable results throughout the manufacturing process.

Every solution featured in this section is built with robust construction, optimized design, and carefully engineered components, allowing for stable performance, reduced downtime, and improved productivity. The combination of innovation and technical expertise ensures that each system meets the expectations of modern industrial applications.

With a commitment to quality, durability, and long-term reliability, Label Flex R1(Semi Servo) represents solutions that help businesses achieve efficient production, consistent output quality, and sustainable operational success.

Label Flex R1 Key Features

Fast, Easy, Operator-Friendly
Revolutionize your workflow with our Toolless Operations, designed for effortless adjustments and ultra-fast job setups. From changing print cylinders and anilox rolls to setting tension or alignment, every key task can be done quickly — no tools required. This smart design minimizes downtime, reduces operator fatigue, and speeds up changeovers, making the press more accessible for all skill levels. Perfect for short runs and frequent job changes, Toolless Operations deliver greater efficiency, flexibility, and productivity — all while keeping your production floor running smooth and stress-free.

Superior Temperature Control for Flawless Printing
Maintain perfect printing conditions with our Big Chiller Roller, engineered for precise web temperature regulation during high-speed production. Ideal for heat-sensitive substrates like films, foils, and shrink materials, this large-diameter roller efficiently absorbs and dissipates heat, preventing distortion, ink smudging, or stretching. By stabilizing web temperature, it ensures optimal ink adhesion, sharper print quality, and smoother post-print processing. Whether you’re running UV, LED, or solvent-based systems, the Big Chiller Roller is key to achieving consistent, high-quality results — even on the most demanding jobs, making it a fundamental cornerstone of our flexo press configurations.”

Speed Meets Flexibility
Boost your productivity with our Quick Changeover system — designed to minimize downtime and keep your press running efficiently between jobs. With smart engineering, tool-less adjustments, and modular components, this feature allows for ultra-fast switching of print cylinders, anilox rolls, dies, and substrates. Whether you’re handling short-run labels or shifting between complex jobs, Quick Changeover reduces setup time dramatically, cuts waste, and empowers operators to work faster with less effort. It’s the ultimate solution for today’s high-mix, fast-paced printing demands.

Maximum Efficiency, Minimal Waste
Experience smarter printing with our Shortest Web Path design — engineered to reduce material waste, speed up job setups, and boost overall efficiency. By minimizing the distance between print, processing, and finishing stations, this compact web flow ensures faster ink registration, quicker start-ups, and less substrate consumption during changes. Ideal for short-run and high-mix jobs, it significantly cuts down on make-ready material, saving both time and cost. The result? Leaner production, quicker turnarounds, and more sustainable operations — all without compromising quality or performance.

Precision Control at Your Fingertips
Our advanced 360° registration gearbox offers seamless, high-precision adjustment of the plate cylinder position, allowing operators to fine-tune print registration without halting production. Engineered for accuracy and efficiency, this system enables continuous rotational alignment across the full 360 degrees, ensuring perfect color-to-color matching and minimizing material waste. Ideal for multi-color label jobs and tight-tolerance applications, the gearbox significantly reduces setup time and improves overall productivity. Whether manually adjusted or servo-driven, it provides reliable, real-time control—making it an essential component for any high-performance flexo printing press.

Hybrid Drive for Performance and Precision
The MLS Semi-Servo Edition combines the proven stability of a Mechanical Line Shaft system with the enhanced control of servo-assisted technology, delivering a powerful hybrid solution for today’s flexographic printing demands. This model ensures synchronized high-speed operation through a robust mechanical drive, while servo motors provide precise registration adjustments—significantly improving accuracy and reducing setup time. Ideal for medium to high-volume jobs, it strikes the perfect balance between cost-efficiency, performance, and automation, making it a smart choice for printers seeking both reliability and modern precision.

Where Innovation Meets Aesthetics
Step into the future of flexo printing with a machine that’s as advanced in form as it is in function. Our Futuristic Design blends cutting-edge technology with sleek, modern aesthetics — reflecting the innovation it houses within. Clean lines, intuitive layouts, and a user-centric interface make operation smoother and smarter, while a compact footprint maximizes space efficiency on your production floor. From high-tech touchscreens to ergonomic access points, every detail is crafted to enhance performance, safety, and visual appeal. It’s not just a machine — it’s a bold statement of next-generation engineering so extra printing units also can be added in the future.

Label Flex R1 Accessories

Surface Activation for Perfect Ink Adhesion
Achieve flawless print results every time with the power of our integrated Corona Treater system. Specifically designed to treat non-porous substrates like films and foils, this advanced unit increases surface energy through high-voltage electrical discharge — ensuring superior ink, coating, and adhesive bonding. Whether you’re printing on plastic, metallic, or synthetic materials, the Corona Treater prepares the surface for optimal ink adhesion, reducing smudging, delamination, and waste. Compact, efficient, and built for high-speed production, it’s an essential upgrade for perfect print quality on challenging substrates.

Clean Substrate, Flawless Print
Ensure pristine print quality from start to finish with our high-performance Web Cleaner system. Designed to remove dust, fibers, and microscopic particles from the substrate before printing, the Web Cleaner guarantees a contaminant-free surface for perfect ink transfer and adhesion. Especially critical for sensitive materials like films and foils, this system enhances print clarity, reduces defects, and minimizes downtime caused by dirt-related issues. With non-contact or contact-based options, it’s a smart addition that protects both your print quality and your press investment.

Precision Web Handling at Every Step
Maintain flawless web alignment and smooth material flow with our robust Web Guide system. Engineered for stability and accuracy, these precision-aligned rails ensure the substrate stays perfectly centered and tensioned as it moves through the press. Ideal for high-speed and multi-layer applications, the Web Guide minimizes wrinkling, wandering, and misregistration — delivering consistent print results and reducing material waste. Built for durability and easy adjustment, it’s a small component that makes a big impact on print performance and operational efficiency.

Seamless Web Direction Control
Enhance production flexibility with our precision-engineered Turn Bar system — designed to effortlessly flip or redirect the web for reverse-side printing or lamination. Whether you’re running complex label applications or duplex jobs, the Turn Bar enables smooth, wrinkle-free web turning without disrupting tension or alignment. Its streamlined, low-friction design ensures stable web movement at high speeds, reducing setup time and improving print versatility. Compact, efficient, and easy to integrate, it’s the perfect solution for maximizing press capability with minimal space.

Brilliant Metallic Effects
Elevate your prints with stunning metallic finishes using our advanced Cold Foiling Unit. This state-of-the-art system applies foil to substrates without the need for heat, delivering vibrant, eye-catching metallic effects directly on the printed material. Perfect for labels, packaging, and high-end marketing materials, the Cold Foiling Unit provides precise, consistent coverage and intricate designs with minimal setup time. Offering exceptional quality, reduced energy consumption, and faster turnaround times, it’s the ideal solution for adding a premium, luxurious touch to your print projects.

Perfect Control for Multi-Layer Printing
Unlock precise, multi-layer printing capabilities with our Delam-Relam Unit, designed for seamless web handling during complex label and packaging applications. The Delam (de-lamination) feature temporarily lifts the substrate, allowing for accurate print or coating applications on the reverse side. The Relam (re-lamination) function then flawlessly returns the material to its original position for consistent web tension and alignment. Ideal for jobs requiring dual-sided printing or adhesive applications, the Delam-Relam Unit ensures perfect registration, minimizes defects, and improves overall print quality, making it a must-have for high-precision flexo operations.

Rapid Curing for Exceptional Print Quality
Maximize production efficiency and print durability with the cutting-edge LED Hybrid/Mercury UV Dryer system. This dual-cure technology combines the best of both worlds, offering fast curing with LED UV for energy-efficient and Mercury UV for superior curing power on thicker substrates. Ideal for high-speed flexo printing, the system ensures vibrant, smudge-resistant prints with minimal wait times. It delivers consistent curing across a wide range of inks, including UV and conventional, enhancing both print quality and operational throughput while reducing energy consumption and heat buildup. Perfect for labels, packaging, and high-end applications that demand speed and precision.

The Power of Digital, Integrated with Flexo
Bring unmatched versatility to your flexo press with advanced Digital Attachments, seamlessly combining digital printing capabilities with traditional flexographic workflows. Perfect for short runs, variable data, personalization, and on-demand customization, these modules allow you to print barcodes, serial numbers, QR codes, or even full-color graphics — all inline, without interrupting production. Whether used for brand security, marketing personalization, or design flexibility, digital attachments offer fast setup, minimal waste, and the agility to meet today’s dynamic market demands. It’s the smart way to future-proof your press and expand your print potential.

Inline Quality Control You Can Trust
Ensure flawless output with our intelligent Camera Inspection System, engineered for high-speed flexo printing. This advanced vision technology continuously monitors the web for print defects such as color shifts, misregistration, streaks, and missing print — all in real time. With high-resolution imaging and instant feedback, the system detects errors before they escalate, minimizing waste and ensuring consistent, top-quality results. Ideal for demanding label and packaging applications, it also verifies barcodes and variable data, making it a powerful tool for quality assurance, compliance, and customer satisfaction — all without slowing down production.

Precision Finishing at High Speed
Deliver flawless shapes, cuts, and finishes with our high-performance Die Cutting Unit, seamlessly integrated into the flexo press line. Designed for accuracy and speed, this unit ensures clean, consistent cutting of labels, tags, and specialty shapes — even at high production speeds. Whether using rotary or semi-rotary dies, the system guarantees minimal waste, rapid job changeovers, and perfect alignment with printed graphics. From kiss-cutting to full-through cutting, it provides the finishing precision your high-quality labels demand, making it an essential component for professional, production-ready results.

Streamlined Delivery, Ready-to-Stack Output
Optimize your finishing workflow with our integrated Sheeter/Conveyor Unit, designed for smooth, efficient delivery of printed materials. The sheeter precisely cuts printed web into sheets of desired lengths, while the conveyor system ensures gentle, organized stacking — ready for packing, inspection, or further processing. Ideal for tag, card, and specialty label production, this unit offers synchronized operation, clean cuts, and consistent sheet alignment even at high speeds. Engineered for durability and easy maintenance, it’s the perfect solution for enhancing productivity and reducing manual handling at the end of the press line.

Label Flex R1 Technical Specifications

Registration Control By 360° Gearbox System
Infeed/Outfeed Servo Control System
Web Width 350mm, 450mm, 550mm, 670mm
Printing/ Die Cutting Repeat 7”-24”
Max Parent Reel Dia 1000mm
No. of Colors Up To 12 Colors
Output Reel, Sheet, Full Die
Rewind Dia 800mm
Speed 150m/Min (Depend on Substrate)
Wastage Rewind Dia 600mm

Label Flex R1Product Samples

Reach Out to Us Anytime

Navdeep Dhundhara (CEO)

+91 9582 41 7977