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AUTOMATIC LABEL INSPECTION MACHINE

AUTOMATIC LABEL INSPECTION MACHINE

The Automatic Label Inspection Machine is a servo-driven, high-performance solution engineered to deliver flawless label quality at industrial speeds. Designed for uncompromising accuracy, it seamlessly integrates slitting, rewinding, 100% inspection, and optional inline digital printing into a single, highly efficient system.

At its core is a high-resolution camera inspection system, capable of detecting even the smallest defects in high-value labels for industries such as liquor, cosmetics, and pharmaceuticals. Every label passes through a fail-safe re-inspection mode, ensuring only defect-free rolls leave the production floor.

The touchscreen-controlled automation system provides intuitive operation, real-time monitoring, and precise motion control. Advanced motion technology ensures perfect registration and consistent web tension throughout the process, while quick set-up times keep downtime to a minimum.

Equipped with a turret rewinding system, the machine enables uninterrupted production during roll changes. It can also handle jumbo-to-jumbo rolls and perform slitting, rewinding, inspection, and optional digital printing without the need for multiple setups.

With speeds up to 300 meters per minute, this system guarantees maximum throughput, exceptional inspection accuracy, and the flexibility to adapt to diverse label production requirements. Whether it’s for short runs or large-scale production, it delivers the highest standards of quality and efficiency.

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AUTOMATIC LABEL INSPECTION MACHINE Key Features

High-torque servo motors maintain perfect web tension, registration, and speed, allowing for defect-free inspection, clean slitting, and accurate rewinding, even with delicate or specialty label materials.
Dual ultra-high-resolution cameras continuously scan the web for print defects, die-cut errors, barcode readability issues, and color shifts — identifying flaws invisible to the naked eye.
AI-assisted algorithms automatically classify and log defects, such as:
– Misregistration or skew
– Print voids or missing graphics
– Barcode & QR code errors
– Color variation
– Die-cut mismatch
– Incomplete cuts or liner damage
Integrated razor blade or shear slitting modules enable precision edge trimming and multiple roll outputs directly after inspection.
Automatic turret rewinder allows continuous roll changeovers without halting production, dramatically reducing downtime.
Option to stop at each defect location for correction or mark the defective area with ink/labels for post-inspection removal.
Closed-loop servo web guide keeps material perfectly aligned from entry to exit, ensuring consistent slitting and rewinding accuracy.
Supports Roll-to-Roll, Roll-to-Slit Rolls, or Roll-to-Sheet production formats for versatile finishing workflows.
Provides live defect monitoring, instant zoom-in views, job recall, and production data logging — all with intuitive navigation.
Generates inspection reports for each job, ideal for industries with strict documentation requirements such as pharma and food.

AUTOMATIC LABEL INSPECTION MACHINE Accessories & Optional Upgrades

Enables inspection of both face and reverse side of the web simultaneously.
Reads and verifies variable printed text such as lot codes, batch numbers, and expiry dates.
High-intensity, flicker-free lighting for clear inspection of glossy, transparent, or metallic labels.
Automatically strips away defective labels or waste matrix for clean roll delivery.

Fully automated roll changeovers for zero downtime production.

Quick-change knife holders and micro-adjust systems for faster setup and precision cuts.
For seamless material joining during inspection runs.
Real-time inspection statistics, job reports, and remote diagnostics via secure connection.
Heavy-duty roll handling system for quick loading and minimal operator strain.
High-resolution inkjet or digital print heads can be added for last-minute customization, variable data, personalized printing, or security marking directly during inspection, eliminating the need for a separate printing process.

AUTOMATIC LABEL INSPECTION MACHINE Technical Specifications

Registration Control By Dual Servo System (ARC)
Max Web Width 350mm, 450mm, 550mm
Max Parent Reel Dia. 800 mm
Substrate Stickers Labels, Paper, Film
Substrate Range 10-350 microns (30-300 GSM)
Machine Type Automatic
Rewinding Dia. 800mm
Turret Rewind Dia. 500mm
Speed 300m/min (Depending upon application)
Power Consumption Depend Upon Specs.
Application Label Slitting-Rewinding & Inspection

AUTOMATIC LABEL INSPECTION MACHINEProduct Samples

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Reach Out to Us Anytime

Navdeep Dhundhara (CEO)

+91 9582 41 7977

[email protected]