Label Flex R2
(Full Servo)
Label Flex R2 (Full Servo)
Label Flex R2 is a shaftless full servo control narrow web flexo press. This press can print wide range of printing labels, tags, flexible packaging, cartons etc. Label Flex R2 is completely control by servo motors to give high quality of printing with minimum wastage. Its modular design and precise, rigid construction provide the versatility and reliability necessary for the most difficult jobs. The Label Flex R2 Flexo graphic press can be assembled to your specifications in various widths. A full range of option further enhances the versatility of the label press and its ability to handle a variety of applications on a broad range of materials.
Label Flex R2 Key Features
DUAL GEAR DUAL SERVO
TOOLLESS OPERATIONS
BIG CHILLER ROLLER
QUICK CHANGE
SHORTEST WEB PATH
AUTO REGISTRATION(ARC)
LIGHT WEIGHT TOOLING
FUTURISTIC DESIGN
With only Dual gears, the machine guarantees no gear marks, no backlash, and perfect registration even at high production speeds. This simplified yet powerful design delivers smoother operation, low maintenance, and less material wastage, ensuring consistently superior print quality across every run.
Engineered for excellence, the Dual Servo Flexo Printing Machine blends innovation, reliability, and cost efficiency, making it the perfect choice for converters seeking high-precision, multi-substrate printing solutions for the modern packaging industry.
Fast, Easy, Operator-Friendly
Revolutionize your workflow with our Toolless Operations, designed for effortless adjustments and ultra-fast job setups. From changing print cylinders and anilox rolls to setting tension or alignment, every key task can be done quickly — no tools required. This smart design minimizes downtime, reduces operator fatigue, and speeds up changeovers, making the press more accessible for all skill levels. Perfect for short runs and frequent job changes, Toolless Operations deliver greater efficiency, flexibility, and productivity — all while keeping your production floor running smooth and stress-free.
Superior Temperature Control for Flawless Printing
Maintain perfect printing conditions with our Big Chiller Roller, engineered for precise web temperature regulation during high-speed production. Ideal for heat-sensitive substrates like films, foils, and shrink materials, this large-diameter roller efficiently absorbs and dissipates heat, preventing distortion, ink smudging, or stretching. By stabilizing web temperature, it ensures optimal ink adhesion, sharper print quality, and smoother post-print processing. Whether you’re running UV, LED, or solvent-based systems, the Big Chiller Roller is key to achieving consistent, high-quality results — even on the most demanding jobs, making it a fundamental cornerstone of our flexo press configurations.”
Speed Meets Flexibility
Boost your productivity with our Quick Changeover system — designed to minimize downtime and keep your press running efficiently between jobs. With smart engineering, tool-less adjustments, and modular components, this feature allows for ultra-fast switching of print cylinders, anilox rolls, dies, and substrates. Whether you’re handling short-run labels or shifting between complex jobs, Quick Changeover reduces setup time dramatically, cuts waste, and empowers operators to work faster with less effort. It’s the ultimate solution for today’s high-mix, fast-paced printing demands.
Maximum Efficiency, Minimal Waste
Experience smarter printing with our Shortest Web Path design — engineered to reduce material waste, speed up job setups, and boost overall efficiency. By minimizing the distance between print, processing, and finishing stations, this compact web flow ensures faster ink registration, quicker start-ups, and less substrate consumption during changes. Ideal for short-run and high-mix jobs, it significantly cuts down on make-ready material, saving both time and cost. The result? Leaner production, quicker turnarounds, and more sustainable operations — all without compromising quality or performance.
Precision Meets Performance
Unlock next-level efficiency with our Auto Registration Control (ARC) system — designed to deliver flawless color alignment automatically, in real time. ARC intelligently monitors and adjusts each print station to maintain perfect registration, eliminating manual intervention and reducing setup time dramatically. With high-speed sensors and micro-level accuracy, it ensures consistent, high-quality output while minimizing material waste. Whether for short runs or high-volume jobs, ARC guarantees vibrant, perfectly aligned labels with every pass — effortlessly and efficiently.
Smarter Handling, Superior Efficiency
Engineered for performance and ease, our Light Weight Tooling system transforms press operations with reduced component weight and enhanced operator ergonomics. Built from advanced materials like aluminum alloys or composites, these tools are not only significantly lighter but also just as durable — enabling faster changeovers, safer handling, and less operator fatigue. The result? Quicker setups, improved productivity, and lower downtime, all while maintaining the precision and stability your flexo press demands. Light Weight Tooling isn’t just an upgrade — it’s a smarter, more efficient way to print.
Where Innovation Meets Aesthetics or “Design Without Boundaries., Where Creativity Meets Precision????????
Step into the future of flexo printing with a machine that’s as advanced in form as it is in function. Our Futuristic Design blends cutting-edge technology with sleek, modern aesthetics — reflecting the innovation it houses within. Clean lines, intuitive layouts, and a user-centric interface make operation smoother and smarter, while a compact footprint maximizes space efficiency on your production floor. From high-tech touchscreens to ergonomic access points, every detail is crafted to enhance performance, safety, and visual appeal. It’s not just a machine — it’s a bold statement of next-generation engineering so extra printing units also can be added in the future.
Label Flex R2 Accessories
CORONA TREATER
WEB CLEANER
WEB GUIDE
TURN BAR
COLD FOILING UNIT
DELAM RELAM
GRAVURE UNIT
LED HYBRID/MERCURY UV DRYER
DIGITAL ATTACHMENTS
CAMERA INSPECTION SYSTEM
DIE CUTTING UNIT
SHEETER/CONVEYOR UNIT
Surface Activation for Perfect Ink Adhesion
Achieve flawless print results every time with the power of our integrated Corona Treater system. Specifically designed to treat non-porous substrates like films and foils, this advanced unit increases surface energy through high-voltage electrical discharge — ensuring superior ink, coating, and adhesive bonding. Whether you’re printing on plastic, metallic, or synthetic materials, the Corona Treater prepares the surface for optimal ink adhesion, reducing smudging, delamination, and waste. Compact, efficient, and built for high-speed production, it’s an essential upgrade for perfect print quality on challenging substrates.
Clean Substrate, Flawless Print
Ensure pristine print quality from start to finish with our high-performance Web Cleaner system. Designed to remove dust, fibers, and microscopic particles from the substrate before printing, the Web Cleaner guarantees a contaminant-free surface for perfect ink transfer and adhesion. Especially critical for sensitive materials like films and foils, this system enhances print clarity, reduces defects, and minimizes downtime caused by dirt-related issues. With non-contact or contact-based options, it’s a smart addition that protects both your print quality and your press investment.
Maintain flawless web alignment and smooth material flow with our robust Web Guide system. Engineered for stability and accuracy, these precision-aligned rails ensure the substrate stays perfectly centered and tensioned as it moves through the press. Ideal for high-speed and multi-layer applications, the Web Guide minimizes wrinkling, wandering, and misregistration – delivering consistent print results and reducing material waste. Built for durability and easy adjustment, it’s a small component that makes a big impact on print performance and operational efficiency.
Enhance production flexibility with our precision-engineered Turn Bar system – designed to effortlessly flip or redirect the web for reverse-side printing or lamination. Whether you’re running complex label applications or duplex jobs, the Turn Bar enables smooth, wrinkle-free web turning without disrupting tension or alignment. Its streamlined, low-friction design ensures stable web movement at high speeds, reducing setup time and improving print versatility. Compact, efficient, and easy to integrate, it’s the perfect solution for maximizing press capability with minimal space.
Elevate your prints with stunning metallic finishes using our advanced Cold Foiling Unit. This state-of-the-art system applies foil to substrates without the need for heat, delivering vibrant, eye-catching metallic effects directly on the printed material. Perfect for labels, packaging, and high-end marketing materials, the Cold Foiling Unit provides precise, consistent coverage and intricate designs with minimal setup time. Offering exceptional quality, reduced energy consumption, and faster turnaround times, it’s the ideal solution for adding a premium, luxurious touch to your print projects.
Unlock precise, multi-layer printing capabilities with our Delam-Relam Unit, designed for seamless web handling during complex label and packaging applications. The Delam (de-lamination) feature temporarily lifts the substrate, allowing for accurate print or coating applications on the reverse side. The Relam (re-lamination) function then flawlessly returns the material to its original position for consistent web tension and alignment. Ideal for jobs requiring dual-sided printing or adhesive applications, the Delam-Relam Unit ensures perfect registration, minimizes defects, and improves overall print quality, making it a must-have for high-precision flexo operations.
Expand your printing capabilities with the Gravure Unit integrated into your flexo press. This advanced unit offers superior ink transfer and depth, ideal for achieving high-quality, rich color reproduction, coating on a variety of substrates. The gravure process uses engraved cylinders to deliver fine, detailed prints with exceptional consistency, making it perfect for high-volume jobs and intricate designs. Combined with the flexibility of flexo printing, the Gravure Unit provides unparalleled versatility, ensuring vibrant, durable prints with minimal ink consumption, all while maintaining high production speeds.
Maximize production efficiency and print durability with the cutting-edge LED Hybrid/Mercury UV Dryer system. This dual-cure technology combines the best of both worlds, offering fast curing with LED UV for energy-efficient and Mercury UV for superior curing power on thicker substrates. Ideal for high-speed flexo printing, the system ensures vibrant, smudge-resistant prints with minimal wait times. It delivers consistent curing across a wide range of inks, including UV and conventional, enhancing both print quality and operational throughput while reducing energy consumption and heat buildup. Perfect for labels, packaging, and high-end applications that demand speed and precision.
Bring unmatched versatility to your flexo press with advanced Digital Attachments, seamlessly combining digital printing capabilities with traditional flexographic workflows. Perfect for short runs, variable data, personalization, and on-demand customization, these modules allow you to print barcodes, serial numbers, QR codes, or even full-color graphics – all inline, without interrupting production. Whether used for brand security, marketing personalization, or design flexibility, digital attachments offer fast setup, minimal waste, and the agility to meet today’s dynamic market demands. It’s the smart way to future-proof your press and expand your print potential.
Ensure flawless output with our intelligent Camera Inspection System, engineered for high-speed flexo printing. This advanced vision technology continuously monitors the web for print defects such as color shifts, misregistration, streaks, and missing print – all in real time. With high-resolution imaging and instant feedback, the system detects errors before they escalate, minimizing waste and ensuring consistent, top-quality results. Ideal for demanding label and packaging applications, it also verifies barcodes and variable data, making it a powerful tool for quality assurance, compliance, and customer satisfaction – all without slowing down production.
Deliver flawless shapes, cuts, and finishes with our high-performance Die Cutting Unit, seamlessly integrated into the flexo press line. Designed for accuracy and speed, this unit ensures clean, consistent cutting of labels, tags, and specialty shapes – even at high production speeds. Whether using rotary or semi-rotary dies, the system guarantees minimal waste, rapid job changeovers, and perfect alignment with printed graphics. From kiss-cutting to full-through cutting, it provides the finishing precision your high-quality labels demand, making it an essential component for professional, production-ready results.
Optimize your finishing workflow with our integrated Sheeter/Conveyor Unit, designed for smooth, efficient delivery of printed materials. The sheeter precisely cuts printed web into sheets of desired lengths, while the conveyor system ensures gentle, organized stacking – ready for packing, inspection, or further processing. Ideal for tag, card, and specialty label production, this unit offers synchronized operation, clean cuts, and consistent sheet alignment even at high speeds. Engineered for durability and easy maintenance, it’s the perfect solution for enhancing productivity and reducing manual handling at the end of the press line.
Label Flex R2 Technical Specifications
| Registration Control By | Dual Servo System (ARC) |
|---|---|
| Infeed/Outfeed | Servo Control System |
| Web Width | 350mm, 450mm, 550mm, 670mm |
| Printing/ Die Cutting Repeat | 209mm – 609mm |
| Max Parent Reel Dia | 1000mm |
| No. of Colors | Up To 12 Colors |
| Output | Reel, Sheet, Full Die |
| Rewind Dia | 800mm |
| Speed | 175-200m/Min (Depend on Substrate) |
| Wastage Rewind Dia | 600mm |
