FULL DIE CUTTING MACHINE FOR PAPER PLATES & PAPER CUPS
FULL DIE CUTTING MACHINE FOR PAPER PLATES & PAPER CUPS
The Full Die Cutting Machine is engineered for precision cutting of paper rolls into blanks required for paper cups, paper plates, dona bowls, and food packaging products. Built with a cylindrical solid rotary die system, it delivers continuous high-speed cutting, accurate shapes, and clean edges-ideal for PE-coated, laminated, kraft, or duplex board materials.
With its roll-to-blank operation, the machine eliminates manual punching processes and ensures uniform size and shape every time., From round discs for plates to fan-shaped blanks for cups, it is the ultimate solution for high-volume, consistent, and cost-effective disposable product manufacturing.
FULL DIE CUTTING MACHINE FOR PAPER PLATES & PAPER CUPS Key Features
SOLID CYLINDRICAL ROTARY DIE CUTTING - HIGH-SPEED ROLL-TO-BLANK OPERATION
- SERVO/MECHANICAL DRIVE OPTIONS
- CONVEYOR WITH VIBRATOR STACKING
- AUTOMATIC WASTE STRIPPING
- QUICK CHANGEOVER WITH INTERCHANGEABLE DIES
- USER-FRIENDLY PLC CONTROL
At the heart of this machine lies its solid rotary die system, engineered for long-term durability and precise through-cutting. Unlike flatbed or manual punches, the rotary die ensures continuous operation at high speed, cutting even coated or laminated paper without burrs. The result is perfectly shaped blanks with smooth edges—critical for food-contact packaging.
The machine transforms jumbo rolls directly into finished blanks in a single pass, eliminating multiple handling steps. Capable of handling a wide range of substrates from 100 to 400 GSM, it offers smooth paper feeding, stable tension control, and uniform sheet delivery at production speeds tailored for industrial demand.
– Mechanical Model: A robust, gear-driven setup ideal for heavy-duty, continuous production with minimal maintenance.
– Servo Model (Optional): Offers programmable precision, fine-tuned cutting accuracy, and repeat stability—especially valuable for printed or specialty materials
– Servo Model (Optional): Offers programmable precision, fine-tuned cutting accuracy, and repeat stability—especially valuable for printed or specialty materials
After die cutting, blanks are automatically transferred onto a conveyor equipped with a vibratory stacking unit. This ensures that even at high speeds, the cut blanks align perfectly into uniform stacks, minimizing operator effort and streamlining downstream processes like cup forming or plate pressing.
The machine comes integrated with a trim blower and waste removal system. Matrix and excess material are continuously discharged, keeping the cutting area clean, preventing downtime, and ensuring only usable blanks move to collection.
The solid rotary die cylinders are interchangeable, allowing fast job changeovers between different product types—whether cup fans, round plates, or custom designs. This makes the machine highly versatile for converters handling multiple SKUs.
A modern PLC touchscreen panel simplifies operations, allowing operators to set parameters, monitor production, and control speed or cut length with ease. Integrated counters track blank quantities, ensuring precise order management.
FULL DIE CUTTING MACHINE FOR PAPER PLATES & PAPER CUPS Optional Accessories
- WEB GUIDE SYSTEM
- EXTRA REEL STANDS
- STATIC ELIMINATOR
- DUST EXTRACTION SYSTEM
- COUNTING & BATCH MARKING DEVICE
Ensures perfect web alignment for printed rolls using sensors and auto-guiding motors, preventing off-register cuts and minimizing wastage.
Add-on stands enable multiple roll feeding with hydraulic lifting and pneumatic braking for safe jumbo roll handling, boosting output without extra manpower or space.
Neutralizes static during high-speed cutting to prevent sheet sticking, misfeeds, and misalignment, ensuring smooth flow even in challenging climates.
Actively removes fine paper dust from the cutting area, protecting die precision, operator health, and product quality — essential for clean, food-grade packaging.
Automates blank counting and batch marking, allowing precise stack preparation and efficient downstream packaging with reduced manual errors.
FULL DIE CUTTING MACHINE FOR PAPER PLATES & PAPER CUPS Technical Specifications
| Speed | 150m/min |
|---|---|
| Max Web Width | 720mm, 820mm |
| Substrate | Paper Plate |
| Unwind Shaft | Mechanical/Pneumatic |
| Max Parent Reel Dia | 1000 mm |
| Output | Plate ring, sheet |
| Speed | 75-120m/min (Depend on Substrate) |
| Power Consumption | 5 H. P |
FULL DIE CUTTING MACHINE FOR PAPER PLATES & PAPER CUPS Product Samples